﻿GET_GEVOMechL2_08_01_01_60 - STEP-BY-STEP Screen
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Typical steps to assemble the gear case are as follows:

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<b>Warning:</b> The motor, wheels, and axle assembly weighs approximately 13,000 lbs. (6,000 kg).

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Ensure that the crane and cables are adequate to lift and move the assembly.

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<b>Caution:</b> Thoroughly clean all components in the gear case before assembly to ensure acceptable performance of the traction motor pinion end rotor bearings and gearing.

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The split line and pinion bore must be free of oil residue and residual sealant.

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The baffle and magnetic plugs must be free of dirt and debris.

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<b>Note:</b> Use DOW 832 sealant to seal the metal and plastic joints.

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Full curing time for the sealant is 24 hours.

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1. Position the nose of the traction motor down on wooden blocks.

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2. Using the Guide Pin Kit (Part Number 41B539007G2), install the motor-side axle seal (gutter) on the axle with the lip of the seal located over the flinger.

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<b>Note:</b> The gutter split line should be parallel to the ground with the latch located on the right in the bottom gear case half.

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3. Apply a 0.125 to 0.25-inch (3.18 to 6.4-mm) bead of DOW 832 sealant in the groove and latch the seal.

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4. Apply a 0.125-inch (3.18-mm) bead of sealant to the latch joint.

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<b>Note:</b> Remove excess sealant.

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Ensure that the sealing surfaces are not pinched or folded.
