﻿GET_GEVOMechL2_05_01_01_63 - STEP-BY-STEP Screen
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Typical steps to install an air-based intercooler package are as follows:

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<b>Warning: </b>To prevent personal injury and potential equipment damage, ensure that the engine cannot be started before removing, installing, or adjusting any engine component.

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Place the BS in the OFF position to prevent starting attempts.

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Also, place the FPB and the LCCB in the OFF position.

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Also, apply a warning tag on the EC switch.

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<b>Warning: </b>The air-based intercooler weighs approximately 3375 lbs. (1531 kg).

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Use a crane or appropriate lifting device to avoid personal injury.

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<b>Note: </b>Comply with all railroad safety procedures before proceeding to the top of the radiator cab.

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The radiator rock guards were not designed to be walked on by more than one person.

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Use the supplied walkway covers.

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<b>Warning: </b>If the locomotive is equipped with AESS, the diesel engine may start without operator action.

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Exercise caution when working around the radiator cab.

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Ensure that AESS is disabled before performing any maintenance procedures on the locomotive.

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Failure to do so may result in death or serious personal injury.

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1. Attach a four-hook lifting device at the lifting points and lift the air-based intercooler package into place on the radiator cab.

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2. Align the mounting holes and install the four vertical mounting bolts on the radiator cab support wings on each side of the locomotive by accessing the bolts through the side screen openings.

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3. For side-mounted shutter assemblies, connect the air lines to the two shutter cylinders.

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4. For a top-mounted shutter assembly, connect the air lines to the shutter cylinders and install the shutter actuator cover.

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5. Connect the grease fittings at the connection points through the side screen at the front end on the engineer's side (A-side) of the locomotive.

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6. Connect the six wires to the correct “red apple” insulators on the helper's side (B-side) of the locomotive at the rear end of the inlet screen.

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7. Secure the wires to the tape rail on the radiator cab structure with fasteners.