﻿GET_GEVOMechL2_03_01_01_75 - STEP-BY-STEP Screen
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<b>Note:</b> This demonstration displays the steps to install a fabricated WBIC core.

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For details of installing a cast WBIC core, refer to the Cast WBIC Core Installation section of this module.

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Typical steps to install the fabricated WBIC core are as follows:

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<b>Note:</b> After the fabricated WBIC core has been placed in the locomotive, re-install the A-side covers using new O-rings as applicable.

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<b>Warning:</b> The fabricated WBIC core weighs approximately 550 lbs. (250 kg).

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Ensure that the lifting device is adequate.

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Failure to do so may result in personal injury or death.

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1. Ensure that the fabricated WBIC core is being installed by confirming the water inlet and outlet pipe outside diameter measurements are 3.5 inches (88.9 mm) and the B-side rectangular cover casing door is attached with hex bolts.

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2. If required, install the puller tool (PSB P5205) onto the B-side of the locomotive for installing the intercooler core as discussed in the Fabricated WBIC Core Removal section of this module.

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3. Install the four ½-inch lifting eye bolts on the intercooler core.

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4. Using a suitable lifting device, slowly lift the core and place it on the puller tool cradle, ensuring the core does not impact the side of the radiator cab while lifting.

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5. Using the attached puller tool puller bar and a 1/2-inch air ratchet with 3/4-inch socket, turn the worm gear and install the intercooler core in position in the radiator cab.
